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Standard for Lighting Design of Industrial Enterprises

Lighting mode
Lighting methods can be divided into: general lighting, general lighting, local lighting and mixed lighting.
1. when it is not suitable to install local lighting or mixed lighting is unreasonable, general lighting should be adopted;
2. when a work area needs higher than the general lighting illumination, can be used zoned general lighting;
3. places with high illuminance requirements, low working position density and unreasonable general lighting installed separately, mixed lighting should be adopted;
4. in a workplace should not be installed only local lighting.


Lighting type
Lighting types can be divided into: normal lighting, emergency lighting, duty lighting, security lighting and obstacle lighting. The emergency lighting includes standby lighting, safety lighting and evacuation lighting.
1. When the normal lighting goes out due to failure, equipment lighting shall be installed in the places where normal work or activities need to be ensured;
2. When the normal lighting goes out due to failure, safety lighting shall be installed in places where the safety of personnel in danger is required;
3. When the normal lighting goes out due to failure, the exits and passages that need to ensure the safe evacuation of personnel shall be equipped with evacuation lighting;
4. duty lighting should use a part that can be controlled separately in normal lighting or a part or all of emergency lighting;
5. guard lighting shall be installed within the guard area as required;
The installation of 6. obstacle lighting shall strictly comply with the relevant regulations of the local aviation or transportation department.

 

1

visual atmosphere

illumination standard
The lighting design standard value shall be the average illuminance value on the working surface of the production site. The standard value of illuminance on the work surface shall be selected according to the specific requirements of the workplace and visual operation, and the appropriate standard value shall be selected according to the high, medium and low values. Generally, the middle value of the illuminance range shall be adopted.
Where one of the following conditions is met, the standard value of illuminance on the working surface shall be the high value of the illuminance range:
1. Ⅰ ~ V and other visual operations, when the distance between the eyes and the recognition object is greater than 500m;
2. continuous long-time intense visual operation, which has adverse effects on visual organs;
When the 3. recognition object is on the moving surface, the recognition time is short and the recognition is difficult;
4. visual operation has special requirements for operation safety;
5. recognition object reflectance hours;
6. when the job accuracy requirements are high, and errors will cause great losses.
When one of the following conditions is met, the standard value of illuminance on the working surface shall be the low value of the illuminance range:
Temporary work in 1;
2. when accuracy or speed does not matter.

 

 

Visual comfort

Lighting fixtures
Lighting fixtures shall have complete photometric parameters, and their mechanical, electrical and fire performance shall comply with the relevant provisions of the current national standards "General Safety Requirements and Tests for Lamps" and "Classification of Protection Levels for Lamps Enclosures.
Priority should be given to lamps with reasonable light distribution and high efficiency, and the efficiency of indoor open lamps should not be less than 70%; The efficiency of lamps with enclosing lampshades should not be less than 55%; The efficiency of lamps with grille should not be less than 50%. According to the environmental conditions of the workplace, the following lamps shall be used:
1. in particularly humid places, should use moisture-proof lamps or open lamps with waterproof lamp holder.
2. in the place of corrosive gas and steam, the sealed lamps made of corrosion resistant materials should be adopted. If open lamps are used, all parts shall be provided with anti-corrosion and waterproof measures.
3. in high temperature places, it is appropriate to use open lamps with heat dissipation holes.
4. in the dust of the place, should be classified according to the dust protection level to select the appropriate lamps.
5. lamps and lanterns equipped with forging hammer, heavy working bridge crane and other places with large vibration and swing shall be provided with shockproof measures and protective net to prevent the bulb from automatically loosening and falling off.
Luminaires 6. in places vulnerable to mechanical damage should be protected.
7. lamps used in places with explosion and fire hazards shall comply with the relevant provisions of the current national standards and specifications.

 

energy effect

intelligent lighting control system

System Definition

Newell intelligent lighting control system combines ROLA wireless MESH communication technology, Internet of Things and Internet technology to realize the integration of "pipe, control and camp" of lighting system circuit or single lamp in the jurisdiction area. In order to achieve energy saving and environmental protection, reduce maintenance costs of lighting solutions. Through the existing lamp controller ROLA module for remote monitoring of each lamp, and then realize the intelligent management of the lamp system, for today's "energy saving and emission reduction" type of society to provide a complete intelligent equipment management of scientific solutions. The establishment of the system does not need to lay another communication control line, which has the advantages of easy installation and implementation, and can be widely used in the control, monitoring, energy calculation and fault diagnosis of urban roads, tunnels, industrial lighting, etc.


System Architecture

Newell intelligent lighting control system is composed of centralized controller, single lamp controller and supporting system monitoring software. The structure of the whole monitoring system is shown in the following figure (the product picture is for illustration only):

 

System Configuration

1. Centralized controller The centralized controller is the key equipment of low-voltage ROLA wireless MESH IoT smart lamps. It can automatically copy and store the power data of various smart meters with wireless communication functions and various wireless communication terminals, and can collect external RS-485 meter data, and its downstream channel can be low-voltage ROLA wireless and RS-485 serial communication channels. Its upstream channel adopts public communication network, such as GPRS, CDMA, Wifi, Ethernet, etc., supports two communication modes of client and server, and adopts modular design, which can directly change the communication mode by replacing the communication module. The concentrator controller is installed in the distribution cabinet, and receives the command of the monitoring center through wireless GPRS to manage and control the street lamp line.

 

Picture Name

The Newell Concentrator Controller has the following functions:

Power grid data acquisition: three-phase power grid voltage, current and energy consumption monitoring, through the external MODBUS three-phase meter can measure the energy consumption of the entire distribution cabinet. Data acquisition around the concentrator: it can realize electric energy data acquisition, AC analog quantity acquisition, DC analog quantity acquisition, state quantity acquisition, electric energy data overrun alarm, etc. Through GPRS uplink communication with the central server to maintain communication, real-time data collected to upload to the server. Loop control: The contactor in the power distribution cabinet is controlled by the relay built in the concentrator to realize multi-loop control. Timing control: the use of high-performance 32-bit ARM core CPU hardware platform, embedded operating system, configuration system software timing tasks to achieve automatic control of lamps. Loop status monitoring and equipment self-maintenance: support online upgrade firmware, built-in real-time clock chip, when the concentrator power supply is cut off, the clock can be maintained for more than 10 years, the data can be maintained for more than 30 years, when the power supply is restored, the saved data is not lost. Port expansion function: support concentrator port expansion, reserved with 3 isolation relay outputs, 3 analog inputs, 3 digital inputs, 1 RS-485 interface input (support MODBUS-RTU protocol), 2 pulse meter inputs, etc. Through these extended interfaces, the concentrator can detect various sensor inputs, such as light sensors, temperature and humidity sensors, PM2.5 sensors and meters, etc., and can also control external high-power AC contactors to achieve sub-loop control of lamps. The single lamp controller interface is reserved for the centralized controller, which can be connected with each single lamp controller through power carrier technology to realize the monitoring and control of single lamp and the timing control function. In the centralized controller, the loop control part and the reserved single lamp control part adopt modular design, and the loop control and single lamp control mode can be realized by replacing the module. 2. Lamp controller The lamp controller is installed at the lamp and used in conjunction with the centralized control host. ROLA spread spectrum technology is adopted to realize single-lamp level control by controlling the host to receive instructions from the monitoring center. It has the following functions: single lamp voltage and current power monitoring, switch lamp, dimming, single lamp status monitoring, equipment self-maintenance. In order to achieve single lamp networking, control energy saving, power data acquisition.

 

Picture Name

Intelligent environmental sensors

The Newell smart city sensor network uses smart street light poles as a bridge, and collects various environmental data of the city and monitors various states of the city through smart sensor nodes installed on street light poles. Through radio frequency identification, infrared sensors, global positioning system, ROLA wireless MESH communication and other information sensing equipment, according to the agreed protocol to connect the sensor and the Internet for information exchange and communication, can achieve data acquisition, positioning, tracking, monitoring and management of a sensor network. ROLA STREET
MESH is the backbone of the communication network will be able to connect all the sensors together to achieve a truly smart city.

ROLA Wireless MESH Module

Newell intelligent lighting control system extends to ROLA communication chip and communication module. Through LORA spread spectrum technology, the chip perfectly integrates analog front end, baseband modulation and demodulation, digital signal processing, CPU core and rich functional peripherals. A wireless communication scheme of a physical layer (PHY), a medium access control layer (MAC), an adaptation layer (ADP), a network layer (NET), an application layer (APP) is provided. ROLA communication module has the functions of frame relay forwarding strategy, signal strength indication, automatic rate (power) modulation, adaptive message framing, network communication protocol, etc. Distributed network routing protocol adopts route discovery technology, adapts to time-varying network, self-organizing network, adapts and supports plug and play. Communication rate adaptation, maximum utilization of channel bandwidth; Transmit power up to 22dB, receive sensitivity up to-148dB, the measured communication distance in the open area is as high as 3.5 kilometers.

Centralized control mode

Each group can be controlled separately to realize any configuration of loop output attributes to achieve high efficiency and energy saving. The centralized control mode includes 6 working modes: timing control, customized weekly control, comprehensive control and manual control. No matter what mode the central controller works in, the device can be automatically restored to the state before power failure after accidental power loss and recovery.
Single lamp control mode
Newell intelligent lighting control system realizes communication with single lamp controller through ROLA wireless MESH, and users can monitor the switch and dimming of each lamp and various electrical parameters. The controller has five built-in single-lamp control modes: group control, group control, inter-control, point control and manual control. Regardless of the mode of operation, the device can be automatically restored to the state before the power failure after the accidental power loss is restored. At the same time, two groups of switch lamp time and two groups of energy-saving time can be set to realize single lamp control and time-sharing energy saving. Users can flexibly configure the output mode of single lamp controller, realize on-demand lighting through single lamp dimming, and maximize energy saving.
System features
1, high reliability, combined with perfect hardware self-test and software error correction design, to ensure the high reliability of the platform, its safety and electromagnetic compatibility indicators are actually higher than the industry standard.
2. The control mode is flexible and comprehensive, and the centralized or single lamp control mode can be selected according to different application scenarios.
3, low operating costs, hardware design using modular design, convenient selection configuration, production cost control and fault location.
System function
1. Five remote functions
Newell intelligent lighting control system realizes the "five remote" functions of remote control, telemetry, remote signaling, remote adjustment and remote viewing through GPRS, CDMA, 4G and Ethernet communication modes.
Remote control: Application of Internet of Things control technology to change the operating status of controlled equipment in real time;
Telemetry: the application of remote data acquisition, measurement technology, the status of the measured lamps, fault information, power data and other measured values back to the server.
Remote communication: the application of wireless and power line carrier communication technology to complete the monitoring of equipment status, such as alarm status or switch status, position information, etc.
Remote adjustment: the monitoring center remote adjustment, accept and execute remote adjustment command, adjust the lighting brightness, dimming level can be 0 to 200.
Remote vision: the camera is installed in the key position, and the state of the lamp can be monitored in real time in the monitoring center.
2. Safety protection function
Newell intelligent lighting control system into the cable anti-theft alarm system scheme, with PC, SMS, mail alarm function. Can realize line leakage detection automatic alarm; Automatic power-off alarm; Accidental turn-on and turn-off alarm; Three-phase voltage phase loss alarm; Overload detection alarm; Distribution cabinet door magnetic switch detection alarm and other functions.
3. Wisdom management function
Newell intelligent lighting control system realizes intelligent comprehensive control of time-controlled light-controlled longitude and latitude control and manual control. It can open and close lamps and adjust power according to the longitude and latitude of the city, light changes in different weather seasons, special lighting requirements, etc., so as to save electricity and distribute light resources according to demand.
Through the monitoring center, tablet computer or mobile phone terminal, each lamp can be controlled by concentrator broadcast and single lamp control, and can realize energy consumption analysis and asset equipment management. According to the census data, the geographic information database of urban lighting facilities is uniformly updated to realize the digital management of lighting facilities such as lamps, control boxes, cables, and cable wells. You can customize the statistical objects and contents according to different needs, and edit the styles of various queries and statistical reports.
4. Convenient maintenance function
Newell intelligent monitoring system can realize single lamp fault alarm, the operator can easily find the location and location of the line fault, as long as the maintenance personnel are notified, the fault can be eliminated in time. No manual line inspection, save maintenance costs, improve operation and maintenance efficiency, save time and convenience.
5. Data monitoring function
The Newell intelligent lighting control system feeds back the running status of the street lamp in real time through the full state monitoring of the loop and single lamp, and serves as the analysis and judgment basis for the anti-verification of the control output and the operation management. Through online condition monitoring to ensure the stable operation of the system.

 

 

 

 

 

Standard for use of equipment in explosive atmospheres

Division of hazardous areas

According to the length of time the hazardous substances exist in the site, the hazardous sites under two types of different states are divided into three zones, namely, zone 0, zone 1 and zone 2 for explosive gas environment, zone 20, zone 21 and zone 22 for combustible dust environment.
For explosive gas environment, GB 3836.14 - 2021 standard stipulates:
Zone 0: The explosive gas environment appears continuously or exists for a long time.
Zone 1: In normal operation, where explosive gas atmosphere may occur.
Zone 2: In normal operation, it is impossible to have an explosive gas environment. If it occurs, it will happen occasionally and only exist for a short time.
Here, "normal operation" refers to the normal start-up, operation, parking, loading and unloading of flammable substances, opening and closing of the closed container cover, safety valve, discharge valve and all plant equipment are working within its design parameters.

 

 

 

Analysis of Explosion-proof Signs

Explosion-proof electrical equipment shall comply with the requirements of GB 3836. The contents of explosion-proof marks for explosion-proof electrical equipment shall include:
Explosion-proof type Equipment category Gas group Temperature group 1. Explosion-proof type

 

 

 

 

2. Equipment category
Electrical equipment for explosive gas environments is divided:
Class I: underground coal mine electrical equipment;
Class II: Electrical equipment for plant use
Class II flameproof "d" and intrinsically safe "I" electrical equipment is further divided into classes IIA, IIB, and IIC.
3. Gas group
The explosive transmission capacity of explosive gas mixture marks the degree of explosion danger. The greater the explosive transmission capacity of explosive mixture, the higher the risk. The explosive transmission capacity of explosive mixtures can be expressed by the maximum test safety clearance. At the same time, the degree of difficulty of explosive gas, liquid vapor and mist being ignited also marks the degree of explosion danger, which is expressed by the minimum ignition current ratio. Class II flameproof electrical equipment or intrinsically safe electrical equipment is further divided into classes IIA, IIB and IIC according to its maximum test safety clearance or minimum ignition current ratio applicable to explosive gas mixtures. as shown in the following table.

 

 

 

 

4. Temperature group
The ignition temperature of an explosive gas mixture is the temperature limit at which ignition can take place.
Electrical equipment is divided into T1 ~ T6 groups according to its maximum surface temperature, so that the maximum surface temperature of the corresponding T1 ~ T6 group of electrical equipment can not exceed the allowable value of the corresponding temperature group. The relationship between temperature groups, equipment surface temperature and ignition temperature of flammable gas or steam is shown in the following table: